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The HP500 Crusher Flow Control Valve by Metso is a critical hydraulic component designed for precise regulation of crusher performance in mining and aggregate production. Engineered to integrate seamlessly with Metso HP500 cone crushers, this valve ensures stable control of hydraulic pressure and flow rates, optimizing discharge opening adjustments and tramp iron protection. Manufactured to meet ISO 10434 and ASME B16.34 standards, it features a 316 stainless steel body and hardened internal components to withstand abrasive mineral slurries and extreme operating conditions. With immediate global availability, this valve is ideal for urgent maintenance or expansion projects requiring rapid turnaround.
Maintains ±1.5% flow accuracy across pressure ranges of 150–300 bar (2,175–4,350 psi), ensuring consistent crusher settings for uniform particle size distribution.
Integrates with Metso’s IC™ (Intelligent Control) system for real-time monitoring and automatic adjustments during overload events.
316 stainless steel housing resists corrosion in chloride-rich environments (e.g., coastal mines or salt-laden aggregates), with a salt spray resistance exceeding 1,000 hours (ASTM B117).
Tungsten carbide-coated spool valves reduce wear from abrasive media, extending service life by 30% compared to standard alloys.
Bolt-on design compatible with existing HP500 hydraulic manifolds, minimizing downtime during replacement.
Includes pre-calibrated pressure sensors for plug-and-play integration with Metso’s automation systems.
Available in 5–7 business day delivery from Metso's regional hubs in North America, Europe, and Asia-Pacific, ensuring minimal production delays.
Used in copper, gold, and iron ore processing to maintain optimal crusher cavity pressure, reducing downtime from blocked feeds or tramp metal incidents.
Controls hydraulic settings in HP500 crushers for consistent output in highway construction, concrete plants, and quarry operations.
Applied in limestone and dolomite crushing to achieve tight particle size specifications for cement and glass manufacturing.
Q: What is the recommended maintenance interval for the HP500 Flow Control Valve?
A: A visual inspection every 2,000 operating hours is advised, with full rebuild kits available for valve internals after 8,000–10,000 hours.
Q: Can this valve be retrofitted to older HP500 models?
A: Yes, it is fully compatible with all HP500 crushers manufactured since 2005, requiring only minor adjustments to hydraulic piping.
Q: What safety features does the valve include?
A: Built-in pressure relief mechanisms prevent overloading, while redundant position sensors ensure fail-safe operation in compliance with OSHA and MSHA standards.
Q: Is technical support available for installation?
A: Metso offers 24/7 remote diagnostics via its MyMetso digital platform, along with on-site commissioning by certified technicians.
Q: How does the HP500 valve compare to third-party alternatives?
A: Independent testing shows Metso’s valve achieves 98% flow stability under cyclic loading, outperforming generic valves by 15% in wear resistance and 20% in response time.
The HP500 Crusher Flow Control Valve by Metso is a critical hydraulic component designed for precise regulation of crusher performance in mining and aggregate production. Engineered to integrate seamlessly with Metso HP500 cone crushers, this valve ensures stable control of hydraulic pressure and flow rates, optimizing discharge opening adjustments and tramp iron protection. Manufactured to meet ISO 10434 and ASME B16.34 standards, it features a 316 stainless steel body and hardened internal components to withstand abrasive mineral slurries and extreme operating conditions. With immediate global availability, this valve is ideal for urgent maintenance or expansion projects requiring rapid turnaround.
Maintains ±1.5% flow accuracy across pressure ranges of 150–300 bar (2,175–4,350 psi), ensuring consistent crusher settings for uniform particle size distribution.
Integrates with Metso’s IC™ (Intelligent Control) system for real-time monitoring and automatic adjustments during overload events.
316 stainless steel housing resists corrosion in chloride-rich environments (e.g., coastal mines or salt-laden aggregates), with a salt spray resistance exceeding 1,000 hours (ASTM B117).
Tungsten carbide-coated spool valves reduce wear from abrasive media, extending service life by 30% compared to standard alloys.
Bolt-on design compatible with existing HP500 hydraulic manifolds, minimizing downtime during replacement.
Includes pre-calibrated pressure sensors for plug-and-play integration with Metso’s automation systems.
Available in 5–7 business day delivery from Metso's regional hubs in North America, Europe, and Asia-Pacific, ensuring minimal production delays.
Used in copper, gold, and iron ore processing to maintain optimal crusher cavity pressure, reducing downtime from blocked feeds or tramp metal incidents.
Controls hydraulic settings in HP500 crushers for consistent output in highway construction, concrete plants, and quarry operations.
Applied in limestone and dolomite crushing to achieve tight particle size specifications for cement and glass manufacturing.
Q: What is the recommended maintenance interval for the HP500 Flow Control Valve?
A: A visual inspection every 2,000 operating hours is advised, with full rebuild kits available for valve internals after 8,000–10,000 hours.
Q: Can this valve be retrofitted to older HP500 models?
A: Yes, it is fully compatible with all HP500 crushers manufactured since 2005, requiring only minor adjustments to hydraulic piping.
Q: What safety features does the valve include?
A: Built-in pressure relief mechanisms prevent overloading, while redundant position sensors ensure fail-safe operation in compliance with OSHA and MSHA standards.
Q: Is technical support available for installation?
A: Metso offers 24/7 remote diagnostics via its MyMetso digital platform, along with on-site commissioning by certified technicians.
Q: How does the HP500 valve compare to third-party alternatives?
A: Independent testing shows Metso’s valve achieves 98% flow stability under cyclic loading, outperforming generic valves by 15% in wear resistance and 20% in response time.
