Tel: +86-132-7555-7586      Email: sales2@onaie.cn
English

Jaw Crusher vs Cone Crusher How to Decide for Your Crushing Operation

Views: 0     Author: Site Editor     Publish Time: 2025-07-21      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
sharethis sharing button
Jaw Crusher vs Cone Crusher How to Decide for Your Crushing Operation

You may ask if a jaw crusher or a cone crusher is better for your job. The answer depends on what material you have, your goals, and your money. Many people in mining and aggregates pick different crushers based on feed size, product needs, and how much they need to crush. Jaw crushers do the first crushing and are good with big pieces. Cone crushers are often used after that or even later. The chart below shows how much each crusher type is used around the world:

Bar chart comparing global active units of jaw, cone, impact, and gyratory crushers in 2023

You should also think about things like if you can get spare parts, if there is help after you buy, and what kind of material you need to crush. ONA gives expert help and many crusher choices, so you can pick the best one for your work.


Jaw crushers are good for the first crushing step. They can break big, hard rocks. Their design is simple and does not cost much.Cone crushers are used after jaw crushers. They make smaller pieces that are even in size. They work faster and give better-shaped products.Pick your crusher by looking at the material type. Think about how much you need to crush. Also, check which crushing stage you are in.Jaw crushers are cheaper and easier to take care of. Cone crushers cost more but last longer. They also use less energy.ONA gives expert help and good machines. They also give fast support. This helps you choose and keep the right crusher for your work.


Quick Comparison

Quick Comparison

Jaw Crusher Overview

A jaw crusher is usually the first machine used. It has two plates. One plate stays still, and the other moves. These plates crush big rocks into smaller pieces. Jaw crushers can take in large rocks. This makes them good for primary crushing. You can change the space between the plates. This controls how big the crushed pieces are. Jaw crushers work well with hard materials like granite or old concrete. They make bigger, rougher pieces. These pieces are good for building roads and similar jobs. ONA has many jaw crusher models and spare parts. They check each one carefully to make sure it lasts a long time.


Cone Crusher Overview

A cone crusher is used after the jaw crusher. It has a spinning cone inside a still chamber. This cone crushes the material. Cone crushers make smaller and more even pieces. You can use them for second or third crushing steps. They are great when you need a lot of crushed rock and want nice shapes. Cone crushers work best with medium or hard rocks. They can handle different sizes of rocks. ONA’s cone crushers and liners are made to work well and last long. They are tested to make sure they are top quality.

Tip: Picking the right crusher depends on your material, what size you want, and how much you need to make. ONA’s team can help you choose the best crusher for your job.

Specification

Jaw Crusher

Cone Crusher

Working Principle

Material is crushed between one still and one moving jaw plate.

Material is crushed by a spinning cone in a cone-shaped space.

Feed Size

Takes in bigger rocks because the jaw opens wide.

Can take different sizes; space gets smaller inside the chamber.

Output Size

Makes bigger, rougher pieces; size set by jaw gap.

Makes small, even pieces; size set by closed side setting.

Capacity

Lower capacity; good for small or medium jobs.

Higher capacity; good for big, steady crushing jobs.

Typical Applications

Used first in mining, quarries, and recycling.

Used next in mining and making gravel.

Product Shape

Makes rough, uneven pieces.

Makes even, cube-shaped pieces.

ONA’s rock crushers and parts, like jaw and cone crusher parts, meet world standards. Each machine and part is checked for quality and how well it works. You get strong crushing machines and expert help for your project.


Key Differences

Working Principle

You will notice that a jaw crusher and a cone crusher work in different ways. A jaw crusher uses two plates. One plate stays still, and the other moves back and forth. The rocks get crushed between these plates. This method works well for big, hard rocks. A cone crusher uses a spinning cone inside a fixed bowl. The rocks get squeezed and broken as the cone moves in a circle. This design helps you get smaller and more even pieces. ONA’s engineering team can help you choose the right crushing equipment for your needs.

Feature

Jaw Crusher

Cone Crusher

Structure

Fixed and moving jaw plates

Spinning cone and fixed bowl

Crushing Action

Compresses material between plates

Squeezes material with gyrating cone

Typical Use

Primary crushing

Secondary or tertiary crushing

Feed Size

You can feed larger rocks into a jaw crusher. The wide opening lets you put in pieces up to 630 mm. This makes jaw crushers perfect for the first step in breaking down big stones. A cone crusher takes smaller rocks, usually up to 215 mm. You use a cone crusher after the jaw crusher has already made the rocks smaller.


Output Size

A jaw crusher gives you bigger, rougher pieces. You can adjust the gap between the plates to change the size, but the output usually ranges from 60 to 150 mm. A cone crusher makes much smaller pieces, from 25 to 60 mm. You get more control over the final size with a cone crusher.


Product Shape

If you want better particle shapes, a cone crusher is the best choice. The spinning cone creates even, cube-shaped pieces. This is important for making high-quality gravel or sand. A jaw crusher makes rough and uneven pieces, which work well for road base or fill.


Capacity

A jaw crusher handles 110 to 380 tons per hour. This is good for small or medium jobs. A cone crusher can process 180 to 360 tons per hour. You get higher crushing efficiency and steady output with a cone crusher, especially for large projects.


Applications

You use a jaw crusher for the first step in mining, quarrying, and recycling. Jaw crusher applications include breaking down large, hard materials. A cone crusher works best for the next steps, making smaller and more uniform pieces. Cone crusher applications include making gravel, sand, and fine aggregates.

ONA offers custom options for both jaw and cone crushers. You can request a custom logo, packaging, or even special graphics for your crusher or crusher liners. ONA’s team helps you get the right wear parts and crushing equipment for your project.


Which is Better

Picking the right crusher can seem hard. You may wonder if a jaw crusher or cone crusher is better for you. Let’s look at each step to help you choose the best one.

Material Type

First, think about what you need to crush. Different materials need different crushers. Here’s a simple guide:

  • Jaw crushers are good for big rocks like granite. You can also use them for breaking concrete and recycling.

  • Cone crushers are used after jaw crushers. They work well with hard rocks and make smaller pieces.

  • Impact crushers are best for softer rocks like limestone. They are also good for recycling concrete and asphalt.

If you mostly crush big, hard rocks or old concrete, pick a jaw crusher. If you want small, even pieces from hard stone, use a cone crusher.


Production Needs

Think about how much you need to crush each hour. Your goal will help you pick the right crusher.

  1. Use a jaw crusher if your job is small or medium. One machine may be enough. Jaw crushers cost less at first and are good for the first step.

  2. If you need to crush a lot and one jaw crusher is not enough, use a cone crusher. Cone crushers are great for big jobs and make fine pieces. They use less energy and work well for a long time.

  3. Cone crushers last longer and need less fixing. This helps if you crush a lot every day.

Jaw crushers can crush up to 1500 tons per hour. Cone crushers work best after jaw crushers, making steady, high amounts.


Crushing Stage

You need to match the crusher to the right step. Here’s a table to help you:

Crushing Stage

Purpose

Recommended Crusher Types

Key Points

Primary

First size reduction

Jaw crusher

Handles large feed, strong structure

Secondary

Prepare for final crushing

Cone crusher, impact crusher

Good product shape, efficient for fine output

Tertiary

Produce fine, quality product

Fine crushers, sand makers

Focus on shape and quality

  • Use a jaw crusher first. It breaks big rocks into smaller ones.

  • Use a cone crusher next. It makes smaller, even pieces.

  • Sometimes, you can use a cone crusher first if your rocks are already small.

Tip: Always use the right crusher for the step and rock size. This gives you the best results and shape.


Price for Jaw Crusher and Cone Crusher

Money is important when picking a crusher. The price changes based on type, size, and features.

Crusher Type

Approximate Price Range (USD)

Single Toggle Jaw Crusher

10,000 - 100,000

Double Toggle Jaw Crusher

50,000 - 200,000+

PE Jaw Crusher

15,000 - 150,000

PEX Jaw Crusher

10,000 - 100,000

Cone Crusher (100-150 tph)

280,000 - 380,000

  • Jaw crushers usually cost less than cone crushers. Cone crushers cost more because they make finer pieces and have special designs.

  • The price also depends on how much it can crush, how it is made, and extra features.

  • Shipping, setup, and the kind of rock you crush can change the total price.

Note: ONA gives good prices for both jaw and cone crushers. You get strong machines, careful checks, and good help after you buy.


How to Choose: Step-by-Step Checklist

Follow these steps to pick the best crusher:

  1. Know your material (hard rock, old concrete, limestone, etc.).

  2. Decide how much you need to crush each hour or day.

  3. Pick the right step (first, second, or third).

  4. Set your budget and compare jaw and cone crusher prices.

  5. Think about the shape and size you want.

  6. Make sure you can get help, spare parts, and service.

ONA’s team, led by Jhon Wu and Gina Wong, helps you at every step. You get help picking, setting up, and using your crusher. ONA’s team is ready to help you anywhere in the world.

If you need impact crusher parts or special liners, ONA has many choices. You can trust ONA for all your crusher and spare part needs.


Final Thoughts

When you ask which is better, it depends on your rocks, how much you want to crush, the step, and your money. Jaw crushers are best for the first step and cost less. Cone crushers are best for later steps and make fine, even pieces. ONA’s team is ready to help you pick the right crusher and support you from start to finish.


Pros and Cons

Jaw Crusher Pros

  • You get a simple mechanical structure with a jaw crusher. This means fewer moving parts and less chance of breakdown.

  • Maintenance is easy. You can change jaw plates quickly, often in about 10 minutes. This keeps downtime low.

  • The jaw crusher costs less to buy and run. You save money on both the machine and repairs.

  • Safety features like hydraulic adjustment systems protect you and make operation safer.

  • The jaw crusher works well for primary crushing. It handles large rocks and tough materials.

  • You can rely on the jaw crusher for steady performance in many jobs.

  • ONA uses high-quality materials for jaw crusher parts. You get strong, long-lasting plates and components.

  • ONA offers a wide range of crusher parts and quick support. You always have access to what you need.

Tip: The jaw crusher is a great choice if you want a cost-effective, easy-to-maintain crusher for the first step in your process.


Jaw Crusher Cons

Jaw crushers sometimes make slabby products, especially with layered or thin materials. You may notice that the product shape is less cubical compared to other crushers. The jaw plates wear out faster, so you need to replace them more often. Jaw crushers can also struggle to make uniform product sizes, especially if the feed material changes. Larger throws can increase wear and create more fines, which may lower product quality.


Cone Crusher Pros

  1. The cone crusher gives you uniform, cube-shaped particles. This is important for construction and road work.

  2. You get high crushing efficiency. The cone crusher uses advanced technology and chamber design to save energy and reduce costs.

  3. The cone crusher is very versatile. You can use it for hard rocks like granite or softer stones like limestone. It works for coarse, medium, and fine crushing.

  4. The cone crusher produces well-graded products with even particle size.

  5. ONA’s cone crusher parts are made for durability and top performance. You get reliable service and easy access to spare parts.

  6. ONA provides 24/7 customer service, fast parts shipment, and on-site support for your cone crusher.

Note: The cone crusher is ideal if you need high-quality, even products and want to handle many types of materials.


Cone Crusher Cons

The cone crusher costs more at the start. You pay extra for its complex design and strong materials. Maintenance is more involved. You need to adjust hydraulic systems and check precision parts. The cone crusher uses more energy, which can raise your electricity bill. If you crush wet or sticky materials, the cone crusher may clog and need cleaning. You may also see more needle-shaped particles in the final product.

ONA helps you with quality control and spare parts for both jaw crusher and cone crusher. You get strong support, fast service, and expert advice for your crushing operation.


ONA Crusher Solutions

ONA Crusher Solutions

Product Range

ONA has many types of crushing machines. You can pick from jaw crusher, cone crusher, impact crusher, and many parts. If you need a jaw crusher for big rocks or a cone crusher for small pieces, ONA can help. There are over 35,000 spare parts ready for you. This makes fixing your machines easy. ONA’s parts work with many big brands, so you do not need to worry about fit. You can also ask for special parts or liners if you have special needs.


Quality Control

ONA checks quality very carefully. Every crusher part is tested before it leaves the factory. Skilled workers use special tools to check each part. They use three-dimensional detectors and ultrasonic tools to find any problems. Willson Gi leads the team and fixes issues fast if they come up. You can trust your jaw crusher or cone crusher will last a long time. ONA’s careful checks help stop breakdowns and keep your machines working well.


Technical Support

ONA’s support team is always ready to help you. They help with setup, repairs, and fixing problems. The team knows a lot about crushers and how they work. They use special tools and follow steps to solve problems quickly. They look at machine history, talk to workers, and find out what caused the problem. Tools like vibration checks and heat cameras help stop surprise breakdowns. Jhon Wu, Gina Wong, and Leo Fu work together to help you. They want you to get the best from your crusher. You can always get quick help and good advice from ONA.

Tip: ONA’s worldwide supply and own factories mean you get fast help and delivery, no matter where you are.


When you pick a crusher, it must fit your project. You should think about some key things:

  • How hard and rough the material is

  • How much you need to crush

  • The size of the material

  • If you want a fixed or moving machine


A jaw crusher is good for big, strong materials and first crushing. A cone crusher makes smaller, even pieces. You can also look at impact crushers or ask about parts. The best crusher for you depends on what you need. ONA gives expert help and strong products. You can ask ONA for tips on your next crusher job.


FAQ

What is the main difference between a jaw crusher and a cone crusher?

You use a jaw crusher for the first step in crushing big rocks. A cone crusher works after that to make smaller, even pieces. Each machine fits a different stage in your crushing operation.


Can I use a cone crusher for primary crushing?

You should use a jaw crusher for primary crushing. Cone crushers work best for secondary or tertiary crushing. This setup gives you better product shape and higher efficiency in your crushing operation.


How do I choose between a jaw crusher and a cone crusher?

Start by checking your material type, feed size, and desired output. If you need to break large, hard rocks, pick a jaw crusher. For smaller, uniform pieces, choose a cone crusher. ONA’s team can help you decide.


What spare parts do I need for my crusher?

You need wear parts like jaw plates, crusher liners, and mantles. ONA offers a full range of spare parts for jaw crushers, cone crushers, and impact crushers. You get fast delivery and expert support.


Does ONA offer technical support after purchase?

Yes! ONA provides technical support, installation help, and after-sales service worldwide. You can contact ONA’s team for advice, troubleshooting, or spare parts for your crushing equipment.


ONA is a enjoy good reputation among our customers for high-quality products, integrity and responsibility

Quick Links

Product Category

Contact Us

 +86 132-7555-7586
 No. 9 South Dachengfang West Road, Oaks Intelligent Manufacturer Industrial Park, Dangtu District Enconomic Development Zone, Ma'anshan City, Anhui Province
Leave a Message
Contact us
Copyright © 2024 Ma'Anshan ONA Intelligent Equipment Co., Ltd. All Rights Reserved. Support by leadong.comSitemap. Privacy Policy