How To Extend The Life of Your Cone Crusher Parts

You can make your cone crusher parts last longer by doing regular maintenance. Replace worn crusher spare parts when needed. Always use your cone crusher the right way. Use high-quality spare parts like the ONA CH660 H6800 Cone Crusher Parts Rubber Scraper. This keeps your crusher clean and helps it work better. Good crusher spare parts help you have less downtime and more uptime. 

• Quality parts can lower downtime by up to 50%. They can also cut maintenance costs by up to 40%. 

• Strong crusher spare parts help your cone crusher last longer. They also help your operation last longer. 

• Good parts protect your equipment. They help keep your quality steady.

Key Takeaways

• Check your cone crusher parts every day. This helps you find problems early. It also keeps the machine working well. 

• Use high-quality, certified spare parts like the ONA rubber scraper. These parts protect your crusher. They also help reduce downtime. 

• Follow a regular maintenance plan. Do daily, weekly, and monthly tasks. Clean, oil, and check your crusher often. 

• Look for signs of worn parts. These can be cracks, leaks, strange noises, or less production. Replace parts on time. 

• Keep your crusher clean and well-oiled. This stops damage. It saves money. It also helps all parts last longer.

Cone Crusher Maintenance

Taking care of your crusher helps it last longer. It also saves you money on repairs. You should have a clear plan for maintenance. Use a checklist every day. This part will show you the best ways to take care of your crusher each day, week, and month. You will also see why cleaning and oiling your cone crusher is important.

Daily Checks

Check your cone crusher parts before you start work each day. A daily checklist helps you find problems early. This keeps your crusher working well. Here are the main things to do each day:

1. Make sure moving parts have enough oil or grease.

2. Look at the feed material. It should match what the machine can handle. This stops too much wear.

3. Check the hydraulic system for leaks. Fix leaks right away to keep things safe.

4. Look for dirt or trash around the main shaft and other parts.

5. Use the ONA CH660 H6800 Cone Crusher Parts Rubber Scraper. This tool keeps the main shaft clean. It removes dust and dirt. This stops buildup and protects your crusher spare parts.

Tip: A clean crusher works better and lasts longer. Cleaning with the right tools, like a rubber scraper, helps stop damage and downtime.

Check the bearings for heat changes. If they get too hot, stop the machine and check why. Clean the bearings often to keep out dust. Look at the seals to make sure they are not broken. These steps help your crusher spare parts last longer.

Weekly and Monthly Tasks

You should follow a set plan for weekly and monthly checks. These checks help you find bigger problems before they get worse.

Check the liners and other wear parts for damage or too much wear. Change any worn crusher spare parts to keep your machine working well. Always use good parts, like the ONA rubber scraper. This makes maintenance easier and better.

Note: If you skip checks, your parts can break faster. Follow your schedule to avoid big repairs and downtime.

Lubrication and Oil Care

Oiling your crusher is very important. All moving parts need oil or grease to stop friction and overheating. Here is how to take care of oil and grease:

1. Check oil levels every day. Add more oil if you need to.

2. Use the right oil for your cone crusher. Good oil helps your crusher spare parts last longer.

3. Look for leaks or blockages in the oil system. Fix them right away.

4. Change oil and filters during weekly and monthly checks.

5. Clean the crusher to get rid of dust and dirt. The ONA rubber scraper helps keep the main shaft and other parts clean. This helps oil reach all parts.

Check the hydraulic fluid levels and look for leaks. Change the hydraulic fluid when the maker says to. Change worn liners and other parts quickly to keep your crusher running well.

Remember: Good oiling and regular oil care protect your crusher spare parts. This helps your cone crusher last longer.

Checking and cleaning your crusher often is very important. If you do not take care of your crusher, you can break inside parts. This can cause more downtime and cost more for new crusher spare parts. By using a daily checklist and following your plan, you can keep your cone crusher working well and make your cone crusher parts last longer.

Recognize Wear

Signs of Worn Cone Crusher Parts

You need to spot the early signs of worn wear parts to keep your cone crusher running smoothly. Daily checks help you catch problems before they get worse. Here are some signs you should look for:

• Oil leaks around seals or under the machine

• Cracks or fractures on the mantle or concave

• Deformation, such as bending or warping of wear parts

• Excessive or uneven wear on liners and mantle

• Unusual noises like grinding, popping, or knocking

• Higher operating temperatures than normal

• Drop in production rates or changes in product quality

• Bowl float or high amp draw during operation

You should check for uneven wear on the mantle and liners. Listen for strange sounds and watch for oil spots. Monitor wear patterns closely. If you see any of these signs, act quickly to prevent bigger problems. Regular inspections and cleaning with tools like the ONA rubber scraper help you spot these issues early.

Tip: Early recognition of wear parts helps you avoid costly breakdowns and keeps your cone crusher working at its best.

When to Change Cone Crusher Wear Parts

Knowing when to change cone crusher wear parts is key for safety and performance. You should follow a clear plan to decide when to replace them. Here are the main criteria:

1. Change cone crusher wear parts when you see a 10% drop in production throughput.

2. Replace liners and mantle when thickness wears down to about 1 inch at the bottom.

3. Change cone crusher wear parts if you find cracks between 3/4 inch and 5/8 inch thickness.

4. Never mix new and worn liners or mantle, as this causes uneven crushing and more wear.

5. Use reminders or scheduled checks to change cone crusher wear parts on time.

You should check for uneven wear on the mantle and liners during every inspection. If you notice a decline in efficiency or see visible damage, change cone crusher wear parts right away. Timely replacement prevents damage to other cone crusher parts and keeps your machine safe. Regular maintenance and prompt action help you avoid accidents and costly downtime.

Note: Changing cone crusher wear parts at the right time keeps your cone crusher efficient and extends its life.

Replace Parts

Choosing Quality Cone Crusher Parts

You need to choose the right crusher spare parts to keep your cone crusher running smoothly. Always look for high-quality spare parts that meet strict industry standards. Certified parts, like those with ISO 9001 or ASTM certifications, show that the manufacturer follows strong quality control. These certifications mean the parts have passed tests for material strength and durability. You should also ask for compositional reports to check the exact materials used in your wear parts.

Tip: Pick crusher spare parts from trusted brands that offer full guarantees and warranties. This helps you avoid problems and keeps your cone crusher working longer.

A good example is the ONA CH660 H6800 Cone Crusher Parts Rubber Scraper. This part meets ISO 9001:2008 standards and fits perfectly with your equipment. Using certified crusher spare parts like this scraper helps you reduce downtime and protect your investment.

Here is a quick checklist for selecting quality wear parts:

• Request ISO 9001 and ASTM certifications.

• Ask about quality control and testing during production.

• Choose parts with proven wear resistance and impact strength.

• Buy from reputable suppliers with strong warranties.

Replacement Best Practices

When you change cone crusher wear parts, you need to follow the right steps. This keeps your cone crusher safe and efficient. Start by removing worn liners and cleaning the area. Always check the head and threads for damage. Apply a thin layer of grease or oil to help with installation.

To install mantle and other wear parts:

1. Grease the seating surface before you install mantle.

2. Make sure the mantle sits in the correct position. Measure the gap between the lock bolt and spacer ring. The gap should not be more than 1 mm.

3. Tighten the lock bolt carefully. You can heat the mantle to about 130°F to help it fit.

4. Weld the lock bolt in place, but do not block the distributor cone.

5. Pour backing material behind the mantle after it cools. Cover any slots to keep out dirt.

6. Use feeler gauges to check that the mantle fits tightly. The clearance should be less than 0.25 mm.

You should always change cone crusher wear parts on time. Waiting too long can damage other crusher spare parts and cause more downtime. Timely replacement keeps your cone crusher working at its best and extends the life of all wear parts.

Troubleshoot Crusher Maintenance Issues

Common Problems

You might have some problems when you take care of your crusher. These problems can slow your work and cost a lot to fix. Here are some common things to watch for:

1. If you skip regular maintenance, filters can get clogged. Lubrication can get bad, and seals can break. This can hurt bearings and other parts.

2. If you do not keep things clean, dust and dirt can pile up. This can damage electrical and hydraulic systems.

3. If you do not check for wear, you might miss early damage. This can make the machine stop working.

4. Oil can get dirty if seals break or water gets in. You need to clean and change the oil.

5. Low oil pressure can happen if pipes are blocked or the oil pump is broken.

6. If you hear strange sounds, like splitting, lining plates may be loose or broken.

7. Too much shaking can come from loose bolts, worn parts, or not enough grease.

8. If the oil gets too hot, the oil may be bad or the cooling system may not work.

9. If the feed is not even or settings are wrong, parts can wear out unevenly and the machine can get overloaded.

Tip: Doing regular maintenance helps you find these problems early. This keeps your crusher working well.

Solutions and Prevention

You can fix most crusher problems by following some simple steps. Start by checking all wear parts often, like liners, bearings, and seals. Use tools that check for problems early, like vibration tests and oil checks. Keep a record of all repairs and part changes.

• Clean your crusher often to get rid of dust and dirt. Use tools like the ONA rubber scraper to keep the main shaft clean.

• Check oil levels and oil quality. Change oil and filters on time to stop oil from getting dirty.

• Tighten bolts and look for loose parts every time you do maintenance.

• Use strong, good-quality parts that fit your crusher. This means you will not have to change them as often.

• Run your crusher with steady feed and the right settings. This stops breakdowns and helps your crusher last longer.

Remember: Good maintenance stops surprise breakdowns and keeps everyone safe. It also helps your crusher work better and last longer. If you follow a good maintenance plan, your cone crusher will work well for a long time.

Extend Cone Crusher Liners Life

Proper Operation

You can help your cone crusher liners last longer by using the right steps. First, make sure your cone crusher sits on a flat and strong base. This helps stop shaking and stress on the liners. Always use the right size feed material. The material should go into the crusher smoothly. This stops blockages and keeps the mantle and liners from wearing out too fast.

Here are some ways to help your cone crusher liners last longer: 1. Put your cone crusher on a flat, strong base. 2. Pick feed materials that fit your crusher’s design. 3. Keep the feed steady and do not overload it. 4. Use good lubricants and check the lubrication system often. 5. Watch the crusher with sensors for shaking and heat. 6. Teach your team how to use and care for the crusher safely.

Tip: Keeping the chamber shape the same and changing liners on time helps your crusher work well. Change the mantle and liners if you see a 10% drop in how much you make. Always keep extra parts ready so you do not have to wait long.

Metso and other top brands use strong metals and special ways to make their liners. These materials help the liners last longer and keep the crushing chamber in good shape. If you change liners before they are fully worn out, you protect your cone crusher and keep your work going smoothly.

Preventive Crusher Maintenance

Doing regular maintenance is important to help your cone crusher liners last longer. You should clean, check, and oil your crusher on a set schedule. This helps you find problems early and fix them before they get worse.

Here are some important things to do for maintenance: - Oil moving parts as the maker says. - Check the mantle, liners, and other parts for cracks or damage. - Clean the crusher and the area around it to stop dirt from piling up. - Check belt tightness and alignment to stop extra wear. - Use sensors to watch how the crusher works and find problems early.

Hardfacing with chrome carbide can also help protect your liners when they are new. This method can make liners last over twice as long in some cases. Checking and changing the mantle and liners on time keeps your cone crusher working its best.

Remember: Doing regular maintenance and using your crusher the right way helps your cone crusher liners last longer. You save money, have less downtime, and your equipment works better.

You can make your cone crusher parts last longer by doing a few simple things. Take care of your crusher often. Change old parts when needed. Use good parts like the ONA rubber scraper. This helps your crusher work well. Studies show that checking your crusher every day helps a lot. Using strong coatings and following a set plan also help you save money and time.

Quick-Reference Maintenance Checklist:

• Check liners, belts, and oil every day

• Listen for strange sounds

• Clean dirt with a rubber scraper

• Write down all work you do

Using strong, certified parts and a checklist makes your crusher work better, saves money, and helps your equipment last longer.

FAQ

How often should you check your cone crusher parts?

You should check your cone crusher parts every day. Daily checks help you find problems early. This keeps your crusher running well and helps parts last longer.

Why is the ONA CH660 H6800 Rubber Scraper important?

The ONA rubber scraper keeps your crusher’s main shaft clean. It removes dust and dirt. This helps your crusher work better and protects other parts from damage.

When should you replace worn liners or mantles?

Replace liners or mantles when you see a drop in production or notice cracks and wear. Do not wait too long. Timely replacement keeps your crusher safe and efficient.

What are the signs of bad lubrication?

Look for hot bearings, strange noises, or oil leaks. These signs mean your crusher may not have enough oil or grease. Fix these problems fast to avoid damage.

Can you use any spare part for your cone crusher?

You should always use certified, high-quality parts. Parts like the ONA CH660 H6800 Rubber Scraper fit well and last longer. Good parts help your crusher work safely and save you money.